Welding Robot Workstation for Oil Cylinder/Hydraulic Cylinder/Pipe Flange

• Customization: Available
• Application: Welding
• Control Mode: Continuous Path Control
• Model NO.: DR2500
• Drive Mode: Electric
• Condition: New
• Certification: ISO, CE
• After-sales Service: One 1.5yr
• Warranty: One 1.5yr
• Transport Package: Nude
• Specification: 1574*2600*2400
• Trademark: DESAN
• Origin: China
• HS Code: 84688000
• Production Capacity: 200

Product Description

Oil cylinder/hydraulic cylinder/pipe flange welding robot workstation
 

Model HFZ2500
Welding Method CO2/Pulse MAG/Pulse MIG
Applicable to materials Carbon steel, stainless steel
Welding Power Supply Panasonic YD500GL5
Welding gun 500A water-cooled welding torch
Water cooling system WL-20
 

	Description	Model	Quantity
1	6 Axis Welding Robot	Brand: GUTU ; R=1445mm,Load=6kg	1set
	Teach pendant	Color LCD with touch-panel; Emergency Stop SW, Teach Lock SW and Enable SW; Cable Line: Standard configuration(10m)
	Controller	Model: E01; Input Power:AC200-AC220V±10%,50/60Hz,3 phases Controlled axes:Std. 7 axes (Max 9   axes); Memory capacity:8MB; I/O signals:GPIO board (Input   32/Output 32); Dimensions:W550×D580×H278mm,40Kg
	Transformer	AC 3*380V is converted to AC 3*220V
	External axis servo motor	Add 7 axis;Kawasaki original	1 set
		Add 8 and 9 axis and Driver board card;Kawasaki original	2 sets
	Robot extension cable	The robot is connected to the control cabinet, the cable length is 10m	1 set
		Robot extension cable (8m); And extension of external axis servo motor   cable	2 sets
2	Welding Power	Model: GUTU YD-500GL5  Load   rate: 60% ;Pulse MIG/ Pulse MAG/CO2 Contain: Wire   feeder , Control cable	1set
	Wire Feeder	Panasonic   6-axis robot dedicated wire feeder;Panasonic extension cable (5m)
	Communication   interface device	EtherNET/IP communication protocol
3	Walking track	Effective length (3000mm),Total length:4200mm	1 set
4	Servo ring seam welding   positioner	Load≤1000kg, Linked with the robot; Center height:   450mm, Maximum diameter 500mm, effective length 2500mm ; Precision RV reducer,External start button box,320mm manual chuck	2sets
5	welding torch	602W; special welding gun for Carbon steel, stainless steel welding;Water-cooled welding torch	1set
6	Cooling   water tank	Model: WL-20L	1set
7	Welding gun   clearing station	Clean   up the torch, fuel injection, cut the wire (3 in 1) Chinese brand	1set
8	Wire feeding   accessories	Wire   feeding tray bracket and wire feeding tube	1set
9	Control   cabinet bracket	Made   by DESAN WELD	1set
10	Electrical   cable	Power cord, welding power ground cord, external conversion box,   trachea, etc.	1 set
11	Conductive tip	Φ=1.0mm/Φ=1.2mm,	100 Pieces

Welding robot workstation workflow

(1) First, fix the product to be welded on therotary positioner of station A, and then fix it with a special manual three-jawchuck (the machine is equipped with a laser red dot, in order to ensure thestarting point of product installation). This ensures repeatable installationof the product, prevents workpieces from falling off during welding, and avoidswelding distortion in certain areas.
(2) Obtain the required processing program in therobot welding control, and open the laser welding seam tracking software
(3) Press the start button of the positioner atstation A, and the welding robot automatically performs the position welding ofthe laser welding seam of the workpiece at station A and the position requiredfor automatic welding. At this point, the operator can install the product onthe platform of station B, the installation is completed, and then press the startbutton of the robot station B.
(4) After the welding of station A is completed, therobot will automatically weld the products of station B (the operator kept thestart button of station B in the previous step). At this time, the operatormanually removes the products of station A. Repeat the installation again.

Workpiece precision requirement:

(1)Thesurface of the work shall not affect the quality of welding oil, rust, moisture;
(2)Mustnot affect the positioning of burrs, etc.;
(3)Theclearance shall be no more than 1mm;
(4)The consistency error of the same weld group is less than 0.5m.

4.Component:
The workstation is mainlycomposed of 6-axis welding robot, robot controller, Servo ring seam weldingpositioner,  YD-500GL5 welding power supply, welding gun cleaningstation, carbon dioxide gas cylinder, external start button box.

Numericalcontrol welding robot workstation layout:


 +1,6 Axis Welding Robot;
+2,Weldingpower supply (GUTU YD-500GL5);
+3,Robotcontrol cabinet and teach pendant(E01);
+4,Servoring seam welding positioner ;
+5,Welding gun cleaning station;
+6,Externalstart button box;
+7,Carbon dioxide gas cylinder;
+8,Transformer;
+9,Controlcabinet bracket;
+10,Robot Walking track;
+11,Barrelwelding wire