Hardfacing Machine for Wear Plate Chemical Machinery, Pressure Vessels, Use Welding Manipulator, Boom and Column of Cladding Welding

• Type: Welding Manipulator
• Structure: Gantry
• Rotaion Speed: 0.1-1rpm
• Max Eccentricity Distance: 200mm
• Tilting Angle: 0-135°
• Voltage: 110V/220V
• Model NO.: DH10
• Welding Turning Rolls Type: Self-Adjusting
• Welding Tilter Type: Flexible Combination
• Condition: New
• Size: Wm3030
• Head: Cross Slide
• Annex: Laser Tractor, Weld Camera
• Transport Package: Nude
• Trademark: DESAN
• Origin: China
• HS Code: 84688000
• Production Capacity: 1000

Product Description

      Automatic Hardfacing machine of our advanced technology in extended wear life equipments , widely used in each kind of hot roller , beam steel roller , color metals roller, and grind coal roller ,etc various works pieces to prepare to protect and repair the work; We can customize various different specifications according to customer's need.

Main advantage:
1, can hardfaceing process and heat preservation process synchronously, the control of temperature of layer within hardfaceing process is numeral.
2, carry out the automatic recovery of welding flux , avoiding the pollution of the dust, and improving work environment.
3, feeding wire stably and its moment great ,can carry out high speed welding and, increasing the welding deep and the efficiency of deposition .
4, swing welding strengthened the arc function to mix blend the welding seam , make the seam organization gradually in reasonable and even.
5,  all craft parameters within the welding process can be controlled automatic, include the welding current, voltage, wire speed ,traverse speed , traverse distance, welding width, swing width ,welding time etc.



     For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of  boom are machined to carry a welding head.
This machine and welder composed of auto welding mechanical equipment. It can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.
+ Structure : stationary, stationary and revolve , moving and revolve type.
+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape,stress-relieved and mechanical machined finely, ensuring higher precision;
+ Drooping of boom along horizontal travel is 2mm/m.
+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.
+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.
+ Column revolve unit has motor -driven and manual drive type.
+ Control box includes control box and pendant , interface with positioner and rotator also prepared
 

Model	Max load Cap(tons)	roller dimension (mm)		welding	Welding speed (mm/min)	Feed Wire				application	Optional
DH Series		diameter	length			feed way	speed mm/min	elevatingstroke (mm)	horizontal stroke (mm)
DH10	1.5	100-500	1000	MIG /MAG SAW- with Flux SAW -with FCAW	100-1000	Helical welding Stepping welding	Man or 20-50mm/min	80	1000	All kinds of hot and cold rolls in steel mills	Swing cooling Pre-heating sucting dust
DH20	4	200-1000	2000		100-1000			80	2000
DH40	25	200-1000	4000		100-1000			80	4000
DH60	100	/customize	6000		100-1000			/customize	/customize
Combo-DH (WM+WP)	5	800-1500	/		100-1000			2000 Or /customize	2000 Or /customize	Coal grinding roller in cement plant
	10	800-2000	/		100-1000			2500	2500
DHP	300	20-100	/	PAW TIG	100-1000	Girth welding	/	600	1000	Locomotive valve valve, mold base, etc
	600	100-300	/		100-1000		/	600	1000

Notes:
a) Column motorized rotation: included only WM 3030 and above
b) Trolley motorized with constant speed: included
c) Remote control box with 6-12 m span: included
d) Manual welding head cross slide: included
e) Boom cable organizer: export product included
f) Boom anti-fall safety device on WM 3030 and above: included
g) Trolley anti-fall safety device: included
h) Power source platform on trolley: included
i) Shot blasted frame at SA 2 ½: included
j) Custom built welding manipulators available
k) CE mark only under customer request
l) Manual revolve then locked by screw
m) The information contained in this brochure is intended to be
accurate. However the manufacturer retain the rights to make
changes in design which may not be include
Standard package includes
  Welding Manipulator and traveling cart
  Remote control box adjust: i) Vertical and horizontal boom
movement; ii) Trolley motion
  Operation manual
  One year warranty
Optional
• Flux recovery unit
• Electric welding head cross slide
• Trolley cable organizer
• Rail track for trolley
• Variable speed on traveling cart from 0.12 up to 1.20 m/minute
• Work platform and operator's seat only in WM 5050 and larger
• Seam tracker
• Seam monitor system
• Welding oscillator
• Arc length control
• drive by linear ball bearing guide rail